This foolproof recipe transforms an affordable chuck roast into a smoky, incredibly tender, and juicy masterpiece that rivals any brisket. With a simple rub and a patient cook, you'll create a fall-apart tender roast with a perfect BBQ bark every time.
Preheat your smoker to 250°F (121°C). Choose your desired wood (oak or hickory recommended).
Trim any excess hard fat from the chuck roast. Pat it completely dry with paper towels.
Slather the entire roast with a thin layer of yellow mustard.
In a small bowl, combine the black pepper, kosher salt, garlic powder, and onion powder.
Generously season all sides of the roast with the spice rub.
Place the roast directly on the smoker grate and insert a meat thermometer.
Smoke until the internal temperature reaches 160−165°F (71−74°C), typically 4-5 hours.
Remove the roast and place it on a large sheet of butcher paper. Top with the pats of butter and wrap tightly.
Return the wrapped roast to the smoker. Continue cooking until the internal temperature is 203−207°F (95−97°C) and a thermometer probe slides in with no resistance.
Remove the roast from the smoker and place it, still wrapped, in a dry cooler or on a counter to rest for at least 1 hour.
Unwrap, then slice against the grain or shred with forks. Serve immediately.
Notes
The resting period is not optional! It's the most important step for ensuring a juicy, tender result. Cutting into it too soon will make all the difference, so be patient.